On Caterpillar machines โ excavators, loaders, bulldozers, or gensets โ the ECM (Engine Control Module) plays a central role. It manages injection, engine regulation, sensors, and even some hydraulic functions.
But when this electronic brain malfunctions, the symptoms can be varied, and diagnosing the issue becomes a real puzzleโฆ unless youโre properly equipped.
๐ Thatโs where Jaltest INFO Web OHW makes a real difference: this online software gives you access to Caterpillar-specific technical data and guides you through ECM fault diagnosis and resolution โ in record time.
Common symptoms of a faulty Caterpillar ECM
These are the most frequent issues reported by CAT machine users:
- Check Engine light stays on
- Engine slows down without hydraulic pressure loss
- Engine stuck at low or high RPM
- Intermittent injection problems
- No communication with the ECM via diagnostic tool
In about 60% of cases, the issue is caused by a misread sensor or a software fault in the ECM โ not a mechanical failure.
How does Jaltest INFO Web OHW help diagnose a Caterpillar ECM?
โ 1. Identify Caterpillar ECM fault codes
Examples:
- E-ID:190-3 โ Intake air temperature sensor: low voltage
- E-ID:111-1 โ Low ECM supply voltage
- E-ID:232-2 โ CAN communication fault between engine ECM and hydraulic ECM
๐ก In Jaltest INFO Web OHW: enter the fault code โ get a description, likely causes, and step-by-step solution.
โ 2. Access complete Caterpillar ECM wiring diagrams
With interactive views, you can:
- Locate the ECM on specific machines (e.g. 320D, 950H, D6Rโฆ)
- Identify each connector, pinout, and expected voltage
- Trace connections between sensors, power supply, and ECM
๐ฏ Result: You test the right components without unnecessary disassembly.
โ 3. Follow Caterpillar ECM-specific test procedures
Jaltest INFO Web OHW provides guided sheets to:
- Check electrical continuity between pins
- Test ECM power supply (9โ32V depending on model)
- Measure sensor input values at the ECM
- Reset or recalibrate parameters after repair
โ 4. Get a list of ECM-compatible CAT sensors
The software also provides:
- OEM references
- Normal operating values (range in V, ohms, Hz)
- Tolerances based on temperature or engine load
Example:
Fuel Rail Pressure Sensor
โ Expected value (engine running): 28,000โ35,000 kPa
โ Voltage: 0.5 V (idle) to 4.5 V (full throttle)
๐งช Real-life case: ECM fault on Caterpillar 320D excavator
๐ง Symptoms: Check engine light + unstable idle + fault code E-ID:94-1
๐ง Diagnosis with Jaltest INFO Web OHW:
- Fault code read
- Engine RPM sensor test โ OK
- ECM power supply test: 7.6 V instead of 12 V โ ground issue
๐ง Fix: Connector cleaned, fuse replaced, fault code cleared โ normal operation restored
Direct benefits for your Caterpillar workshop
Before Jaltest INFO Web | With Jaltest INFO Web OHW |
Blindly searching for diagrams | Instant, precise schematics |
Trial-and-error sensor testing | Clear, guided procedures |
Diagnosis time: >2 hours | Average time: 30 minutes |
Risk of wrong diagnosis | Reliable, multi-model data |
Dependent on scan tool | Usable even without interface |
โ Conclusion: ECM faults wonโt catch you off guard anymore
With Jaltest INFO Web OHW, you have everything you need to work confidently and efficiently on Caterpillar ECM issues.
โ Save time
โ Avoid unnecessary part replacements
โ Reduce stress on the jobsite
๐ Request your free trial now in just a few clicks:
๐ https://agridiaginfo.co.uk/